StaticSmart ESD Epoxy Floor Coating

StaticSmart ESD Epoxy
Supreme durability with superior ESD protection

StaticSmart ESD Epoxy Flooring provides supreme durability in a seamless, nonporous, easy-to-clean surface. This unique system of 100% solids epoxy carbon-base polymer and electrically conductive aggregate core is designed for the most demanding electronics manufacturing and assembly requirements, including areas with motorized traffic.

With three times the load-carrying capacity of concrete, the StaticSmart Load-Max E9000 ESD epoxy maintains its appearance longer and in tougher conditions than any other flooring material. The floor's wear-resistant surface is impervious to scuff marks and stains, requiring only a damp mop to maintain the floor's high gloss shine. Ideal for areas with motorized traffic, the StaticSmart epoxy floor features superior abrasion resistance, durability and hardness. Also protects against a variety of acids, alkalis and solvents.

*Epoxy Materials are a non-returnable item.
**Julie Industries is not responsible for joint repair after installation of epoxy.

Typical Applications Include:

Clean Rooms
Automated Assembly Areas
Computer Control Rooms
Electronic Assembly Areas
Automated Guided Vehicle Areas
Electronic Manufacturing Plants
Powdered Product Plants
Pyrotechnic Processing Areas
Storage Areas

Features:

Durable
Hard Surface—3X Harder Than Concrete
Attractive Glossy Finish
Attractive Colors
Wear Resistant
Chemical and Abrasion Resistant
Ideal for Areas With Motorized Traffic
Inexpensive to Maintain
Meets ANSI/ESD S20.20
Tri-Layer Construction
Millions of Paths to Ground
Seamless

Integrated tri-layer construction forms a redundant conductive network with millions of paths to ground.

Thicker than standard coatings, the 3 integrated electrically conductive layers in the StaticSmart ESD resin form a conductive network within a highly impact-resistant floor. Each layer contains stable, electrically conductive inert elements that provide consistent ESD protection that's unaffected by moisture and humidity.

Physical Properties

Base Layer
The base layer consists of a 100% conductive solids epoxy polymer, forming a highly conductive ground plane. This ground plane provides the foundation for the floor's electrically conductive network.

Core Layer
The core layer is composed of an extremely hard aggregate that's permanently embedded into the base layer, further increasing the floor's overall strength. Within this aggregate mixture are virtually indestructible, electrically conductive carbide bits. With 14,400 carbide bits per square foot, the core layer provides millions of paths to ground, resulting in consistent ESD protection, while eliminating the risk of nonconductive voids.

Cross Section of Epoxy Flooring

The Protective Top Layer
The protective top layer contains a conductive matrix that's suspended within 100% solids polymer. This clear conductive top layer provides a seamless, high gloss wear surface with superior abrasion and chemical resistance.

Product Types

Monolithic Seamless Floor Coatings:
ESC-3000 — (30 mil), ESC-6000 — (60 mil), ESC-9000 — (90 mil) Click here for colors

32 mils (with primer) static dissipative coating for use in light resin medium service areas
Available in a 30 to 60 mils static dissipative floor, designed for light to medium service areas typically exposed to foot and rubber-wheeled traffic.

Surface resistance:

1.0 x 10⁶ – 1.0 x 10⁹

Body Voltage Decay:

<0.4 seconds

Body Voltage Generation:

< 25 Volts

1 megohm to 1000 megohms @100 V based on ASTM F method

MaxStat EC/ESD — (Electrically Conductive or Electrostatic Dissipative)

105 mils, self-leveling, seamless conductive or static dissipative coating
A 105 mils self-leveling, seamless floor system, for areas requiring low resistance conductive flooring.

Surface resistance:

Conductive — 25,000 Ohms to 1 megohm @500 V

Dissipative — 1-1000 megohms @100 Volts

LOAD-MAX E9000 — (Available In Either Conductive or Dissipative) Click here for colors

1/16" – 1/8", decorative quartz, heavy-duty coating, with 3 times the load carrying capacity of concrete; brightly colored quartz aggregate combines conductive properties with architectural appearance
A 105 mils self-leveling, seamless floor system, for areas requiring low resistance conductive flooring. And a 1/16"-1/8" three-component quartz, for those areas requiring the combination of superior ESD control with a world-class look.

Resistivity:

Body Voltage Decay:

Body Voltage Generation:

Ranges between 1.0 x 10⁵- 1.0 x 10⁸

<.3 seconds

< 40 Volts

Epoxy MSDS Sheets:

ESC-3000, ESC-6000, ESC-9000
Part A, Part B